"Gazelle Next": engine replacement, operation and repair

"Gazel Next" - a minibus of productionGorky Automobile Plant, which has recently entered mass production (2012). The capacity of the car is 19 people. From the predecessors of the new vehicle got only the rear axle, the transmission unit and the frame. The car is produced in three versions: the onboard model, the shortened version and the minibus.

Description

Before considering how to make a replacementengine "Gazelle Next", we will study its distinctive features. The machine received many new parts and assemblies, but it retained some of the features of the ancestors. In the car left the frame construction, designed for difficult operating conditions. Diesel engine is borrowed from the modernized version of "Business".

The main nodes underwent modernization forensuring the reliability and quality of the vehicle, as well as compliance with modern standards. In addition, the cabin became more comfortable, there was a front independent suspension and a hydraulic power steering. Since 2014 gas-petrol modifications have been produced.

Features

The considered car in the starting configuration received the power steering, cigarette lighter, cruise control, computer panel. In addition, the basic package includes the following filling:

• Central locking system.
• Axial stabilizers.
• Steering wheel height adjustment.
• Electrowindow regulators.
• Setting up the driver's seat.

Among the minuses of the car:

• Poor lighting devices.
• Not very good noise isolation.
• The quality of assembly is worse than that of foreign analogs.

"Gazelle Next": characteristics

Below are the technical parameters of the vehicle under consideration with a short base (models with long base are indicated in brackets):

• The length / width / height - 5.63 / 2.068 / 2.13 (6.7 / 2.068 / 2.13) m.
• The wheel base is 3.14 (3.74) m.
• Turning radius - 5,6 (6,5) m.
• The clearance is 17/17 cm.
• The front / rear track is 1,75 / 1,56 (1,75 / 1,56) m.
• Weight equipped - 2.06 (2.23) tons.
• The index of carrying capacity is 1.44 (1.27) t.
• The high-speed threshold is 134 (132) km / h.

Both variations consume approximately 10.3 liters of fuel per 100 kilometers. The passenger modification rate is slightly lower (110 km / h), and fuel consumption per 1 liter more.

Powertrains

Before we find out when we need to replace the Gazelle Next engine, we will study the characteristics of the motors that complete this machine. Let's start with the "Cummins" model:

• The volume of the working - 2.8 liters.
• The power index is 120 horsepower.
• The maximum torque is 270 Nm.
• The compression ratio is 16.5.
• The cylinder is 94 mm in diameter.

The engine YMZ-53441:

• The volume is 4.43 liters.
• The maximum power is 150 horses.
• The maximum torque is 490 Nm.
• Weight - 480 kg.
• Working resource before overhaul - 700 thousand km.

There is one more modification, which is equipped with the "Gazelle Next". The Evotech engine has the following characteristics (in brackets - the parameters of the Evotech Turbo engine):

• The volume of the worker is 2.69 (2.69) l.
• Power - 106.8 (120) horsepower.
• The limiting twisting moment - 220,5 Nanometers (255) Nanometers.
• Weight - 117 kg.
• The resource of work before overhaul - 40 thousand km.

"Gazelle Next": engine replacement

Inexperienced users do notrecommend complete disassembly or replacement of the engine yourself. It is worth noting that the installation of the on-board computer, radio tape recorder and other electronic devices leads to a system load. It is necessary to make sure that the resource of the vehicle will be sufficient for the functioning of the battery and installed devices. Otherwise, the battery will quickly lose charge, which will cause the car to stop.

The repair of the power unit itself is also best notproduce. This is due to the fact that special devices are required, since the engine needs not only to get out of its compartment, but also to change its position, which is very problematic to do to one person in the garage. Complete disassembly of the motor is only possible if instructions are available. If it is not there, or lack the skills, entrust this work to specialists.

What can I fix myself?

It often happens that the car stalls. The reason for this, most often, is the presence of a large number of electronics. First you need to check the possibility of a wire break on the ground. If this malfunction occurs, perform the following manipulations:

• Cut the wire below the oxidized contact a few centimeters.
• Clean it.
• Screw and isolate the new contact.
• Attach the contact to the stud with the cleaning of the seat using a file.

The minivan "Gazel Next" is equipped with a lot of electronics, so other repair work on the wiring, without the experience and skills, is not recommended.

Frequent engine malfunctions and recovery

Clogging of fuel and other systems canlead to overheating of the power unit, depletion of the fuel mixture and other unpleasant consequences. It is worth remembering, the more dust on the roads, the more often it is necessary to clean the air filter. At "Gazelle Next" repair of the engine by the hands often consists in insignificant operations: replacement of a liquid, clearing of a filtering element and so forth. This often helps to restore a stalled engine.

Several common problems and ways to eliminate them:

• The motor does not start in cold weather. Most likely, there was a hypothermia of the system, the heating of the node will help solve the problem.
• When the power unit is activated,clapping sounds from the exhaust pipe or carburetor side. Clean or replace the filters in the fuel line and the air system by first checking them visually.
• There is a leak of oil. Check the integrity of the pallet, gasket and faucet.

It is worth noting that the replacement of the engine "GazelleNext, "as well as its dismantling, it is not recommended to produce without a special stand. This is fraught with the emergence of new problems and additional loss of time for their elimination.

Helpful Tips

Owners of cars can serve Gazel independently. A few recommendations:

1. It is recommended to carry out a full vehicle inspection every 15 thousand kilometers. If the car is operated in harsh conditions, the test time is halved.
2. Every day it is necessary to control the level of all working fluids.
3. Before departure check the operation of the brakes and tire pressure.
4. If necessary, you can replace oil and other technical fluids yourself.
5. All these operations do and in a car service, of course, is not free.

Observing these simple rules, repair "Gazelle Next" will be delayed for a long time.